Troy Bilt Chipper CS4210 CS4265 User Manual

Operator’s Manual  
Chipper / Shredder  
Models CS4210  
CS4265  
Model CS4210 Shown  
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY  
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-  
covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if  
any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required  
by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark  
arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131  
Cleveland, Ohio 44136-0019.  
MTD LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019  
PRINTED IN U.S.A.  
FORM NO. 769-00830.
(7/03)  
 
SECTION 1: IMPORTANT SAFE OPERATION PRACTICES  
WARNING: This symbol points out important safety instructions which, if not followed, could  
endanger the personal safety and/or property of yourself and others. Read and follow all instructions in  
this manual before attempting to operate this machine. Failure to comply with these instructions may  
result in personal injury. When you see this symbol - heed its warning.  
WARNING: The Engine Exhaust from this product contains chemicals known to the  
State of California to cause cancer, birth defects or other reproductive harm.  
DANGER: This machine was built to be operated according to the rules for safe operation in this  
manual. As with any type of power equipment, carelessness or error on the part of the operator can  
result in serious injury. This machine is capable of amputating hands and feet and throwing objects.  
Failure to observe the following safety instructions could result in serious injury or death.  
2. Always wear safety glasses or safety goggles  
TRAINING  
during operation or while performing an adjustment  
1. Read, understand, and follow all instructions on the  
or repair, to protect eyes. Thrown objects which  
machine and in the manual(s) before attempting to  
ricochet can cause serious injury to the eyes.  
assemble and operate. Keep this manual in a safe  
3. Wear sturdy, rough-soled work shoes and close-  
place for future and regular reference and for  
ordering replacement parts.  
2. Be familiar with all controls and their proper  
fitting slacks and shirts. Loose fitting clothes or  
jewelry can be caught in movable parts. Never  
operate this machine in bare feet or sandals. Wear  
operation. Know how to stop the machine and  
leather work gloves when feeding material in the  
disengage them quickly.  
chipper chute.  
3. Never allow children under 16 years old to operate  
4. Before starting, check all bolts and screws for  
this machine. Children 16 years old and over  
should read and understand the operation  
proper tightness to be sure the machine is in safe  
working condition. Also, visually inspect machine  
instructions and safety rules in this manual and  
for any damage at frequent intervals.  
should be trained and supervised by a parent.  
4. Never allow adults to operate this machine without  
proper instruction.  
5. Keep bystanders, helpers, pets, and children at  
least 75 feet from the machine while it is in  
operation. Stop machine if anyone enters the area.  
6. Never run an engine indoors or in a poorly  
ventilated area. Engine exhaust contains carbon  
monoxide, an odorless and deadly gas.  
7. Do not put hands and feet near rotating parts or in  
5. Maintain or replace safety and instructions labels,  
as necessary.  
6. To avoid personal injury or property damage use  
extreme care in handling gasoline. Gasoline is  
extremely flammable and the vapors are explosive.  
Serious personal injury can occur when gasoline is  
spilled on yourself or your clothes which can ignite.  
Wash your skin and change clothes immediately.  
a. Use only an approved gasoline container.  
b. Extinguish all cigarettes, cigars, pipes, and  
the feeding chambers and discharge opening.  
other sources of ignition.  
Contact with the rotating impeller can amputate  
fingers, hands, and feet.  
8. Never attempt to unclog either the feed intake or  
c. Never fuel machine indoors.  
d. Never remove gas cap or add fuel while the  
engine is hot or running.  
discharge opening, remove or empty bag, or  
e. Allow engine to cool at least two minutes  
inspect and repair the machine while the engine is  
before refueling.  
running. Shut the engine off and wait until all  
f. Never over fill fuel tank. Fill tank to no more  
moving parts have come to a complete stop.  
than 1/2 inch below bottom of filler neck to  
Disconnect the spark plug wire and ground it  
against the engine.  
provide space for fuel expansion.  
g. Replace gasoline cap and tighten securely.  
h. If gasoline is spilled, wipe it off the engine  
PREPARATION  
and equipment. Move machine to another  
area. Wait five (5) minutes before starting the  
engine.  
1. Thoroughly inspect the area where the equipment  
is to be used. Remove all rocks, bottles, cans, or  
other foreign objects which could be picked up or  
thrown and cause personal injury or damage to the  
machine.  
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i. Never store the machine or fuel container  
inside where there is an open flame, spark,  
or pilot light (e.g. furnace, water heater,  
space heater, clothes dryer, etc.)  
9. Never operate without the shredder hopper,  
chipper chute, or discharge chute properly attached  
to the machine. Never empty or change discharge  
bag while the engine is running.  
j. To reduce a fire hazard, keep machine free  
of grass, leaves, or other debris build-up.  
Clean up oil or fuel spillage and remove any  
fuel soaked debris.  
k. Allow machine to cool at least 5 minutes  
before storing.  
10. Keep all guards, deflectors and safety devices in  
place and operating properly.  
11. Keep your face and body back and to the side of  
the chipper chute while feeding material into the  
machine to avoid accidental kickback injuries.  
12. Never operate this machine without good visibility  
or light.  
13. Do not operate this machine on a paved, gravel or  
non-level surface.  
14. Do not operate this machine while under the  
influence of alcohol or drugs.  
15. Muffler and engine become hot and can cause a  
burn. Do not touch.  
16. Never pick up or carry machine while the engine is  
running.  
OPERATION  
1. Do not put hands and feet near rotating parts or in  
the feeding chambers and discharge opening.  
Contact with the rotating impeller can amputate  
fingers, hands, and feet.  
2. Before starting the machine, make sure the chipper  
chute, feed intake, and cutting chamber are empty  
and free of all debris.  
3. Thoroughly inspect all material to be shredded and  
remove any metal, rocks, bottles, cans, or other  
foreign objects which could cause personal injury  
or damage to the machine.  
MAINTENANCE AND STORAGE  
1. Never tamper with safety devices. Check their  
proper operation regularly.  
4. If it becomes necessary to push material through  
the shredder hopper, use a small diameter stick. Do  
not use your hands or feet.  
5. If the impeller strikes a foreign object or if your  
machine should start making an unusual noise or  
vibration, immediately shut the engine off. Allow the  
impeller to come to a complete stop. Disconnect  
the spark plug wire, ground it against the engine  
and perform the following steps:  
2. Check bolts and screws for proper tightness at  
frequent intervals to keep the machine in safe  
working condition. Also, visually inspect machine  
for any damage and repair, if needed.  
3. Before cleaning, repairing, or inspecting, stop the  
engine and make certain the impeller and all  
moving parts have stopped. Disconnect the spark  
plug wire and ground it against the engine to  
prevent unintended starting.  
a. Inspect for damage.  
4. Do not change the engine governor settings or  
overspeed the engine. The governor controls the  
maximum safe operating speed of the engine.  
5. Maintain or replace safety and instruction labels, as  
necessary.  
6. Follow this manual for safe loading, unloading,  
transporting, and storage of this machine.  
7. Never store the machine or fuel container inside  
where there is an open flame, spark or pilot light  
such as a water heater, furnace, clothes dryer, etc.  
8. Always refer to the operator’s manual for proper  
instructions on off-season storage.  
b. Repair or replace any damaged parts.  
c. Check for any loose parts and tighten to  
assure continued safe operation.  
6. Do not allow an accumulation of processed  
material to build up in the reduction chamber. This  
can prevent proper discharge and result in kickback  
of material through the feed opening.  
7. Do not attempt to shred or chip material larger than  
specified on the machine or in this manual.  
Personal injury or machine damage could result.  
8. Never attempt to unclog either the feed intake or  
discharge opening while the engine is running.  
Shut the engine off, wait until all moving parts have  
stopped, disconnect the spark plug wire and  
ground it against the engine before clearing debris.  
9. If the fuel tank has to be drained, do this outdoors.  
10. Observe proper disposal laws and regulations for  
gas, oil, etc. to protect the environment.  
WARNING: - YOUR RESPONSIBILITY: Restrict the use of this power machine to persons who read,  
understand and follow the warnings and instructions in this manual and on the machine.  
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SAFETY LABELS FOUND ON YOUR UNIT  
SECTION 2: ASSEMBLING YOUR CHIPPER SHREDDER  
IMPORTANT: This unit is shipped without gasoline or oil  
in the engine. Be certain to service engine with gasoline  
and oil as instructed in the Briggs & Stratton Owner/  
Operator manual packed with your unit. before  
operating your machine.  
1.  
Loose Parts In Carton  
Spring Latch  
Lock Rod  
Tow Bar (Model CS4210 Only)  
Debris Collection Bag  
2.  
Safety Glasses  
Engine Oil (one 20 oz. bottle)  
Lowering the Chipper Chute  
For shipping reasons, the unit is crated with its chipper  
chute in a raised position. To pivot it downward,  
proceed as follows:  
Pull the spring latch upward and gently pivot the  
chipper chute down until it clicks into the lock rod.  
See Figure 1.  
Figure 1  
WARNING: Never operate the chipper  
shredder with the chipper chute in the raised  
position. Doing so may result in property  
damage or serious injury to the operator or  
bystanders.  
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