National Instruments Switch NI 7831R User Manual

Reconfigurable I/O  
NI 7831R User Manual  
Reconfigurable I/O Devices for  
PCI/PXI/CompactPCI Bus Computers  
NI 7831R User Manual  
April 2004 Edition  
Part Number 370489B-01  
 
   
Important Information  
Warranty  
The NI 7831R is warranted against defects in materials and workmanship for a period of one year from the date of shipment, as evidenced by  
receipts or other documentation. National Instruments will, at its option, repair or replace equipment that proves to be defective during the  
warranty period. This warranty includes parts and labor.  
The media on which you receive National Instruments software are warranted not to fail to execute programming instructions, due to defects  
in materials and workmanship, for a period of 90 days from date of shipment, as evidenced by receipts or other documentation. National  
Instruments will, at its option, repair or replace software media that do not execute programming instructions if National Instruments receives  
notice of such defects during the warranty period. National Instruments does not warrant that the operation of the software shall be  
uninterrupted or error free.  
A Return Material Authorization (RMA) number must be obtained from the factory and clearly marked on the outside of the package before  
any equipment will be accepted for warranty work. National Instruments will pay the shipping costs of returning to the owner parts which are  
covered by warranty.  
National Instruments believes that the information in this document is accurate. The document has been carefully reviewed for technical  
accuracy. In the event that technical or typographical errors exist, National Instruments reserves the right to make changes to subsequent  
editions of this document without prior notice to holders of this edition. The reader should consult National Instruments if errors are suspected.  
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Under the copyright laws, this publication may not be reproduced or transmitted in any form, electronic or mechanical, including photocopying,  
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Instruments Corporation.  
Trademarks  
CompactRIO, LabVIEW, National Instruments, NI, ni.com, NI Developer Zone, and RTSIare trademarks of National Instruments  
Corporation.  
Product and company names mentioned herein are trademarks or trade names of their respective companies.  
Patents  
For patents covering National Instruments products, refer to the appropriate location: Help»Patents in your software, the patents.txtfile  
on your CD, or ni.com/patents.  
WARNING REGARDING USE OF NATIONAL INSTRUMENTS PRODUCTS  
(1) NATIONAL INSTRUMENTS PRODUCTS ARE NOT DESIGNED WITH COMPONENTS AND TESTING FOR A LEVEL OF  
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PROCESS AND SAFETY LEVEL OF SUCH SYSTEM OR APPLICATION.  
 
Compliance  
Compliance with FCC/Canada Radio Frequency Interference  
Regulations  
Determining FCC Class  
The Federal Communications Commission (FCC) has rules to protect wireless communications from interference. The FCC  
places digital electronics into two classes. These classes are known as Class A (for use in industrial-commercial locations only)  
or Class B (for use in residential or commercial locations). All National Instruments (NI) products are FCC Class A products.  
Depending on where it is operated, this Class A product could be subject to restrictions in the FCC rules. (In Canada, the  
Department of Communications (DOC), of Industry Canada, regulates wireless interference in much the same way.) Digital  
electronics emit weak signals during normal operation that can affect radio, television, or other wireless products.  
All Class A products display a simple warning statement of one paragraph in length regarding interference and undesired  
operation. The FCC rules have restrictions regarding the locations where FCC Class A products can be operated.  
Consult the FCC Web site at www.fcc.govfor more information.  
FCC/DOC Warnings  
This equipment generates and uses radio frequency energy and, if not installed and used in strict accordance with the instructions  
in this manual and the CE marking Declaration of Conformity*, may cause interference to radio and television reception.  
Classification requirements are the same for the Federal Communications Commission (FCC) and the Canadian Department  
of Communications (DOC).  
Changes or modifications not expressly approved by NI could void the user’s authority to operate the equipment under the  
FCC Rules.  
Class A  
Federal Communications Commission  
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC  
Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated  
in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and  
used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this  
equipment in a residential area is likely to cause harmful interference in which case the user is required to correct the interference  
at their own expense.  
Canadian Department of Communications  
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.  
Cet appareil numérique de la classe A respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.  
Compliance with EU Directives  
Users in the European Union (EU) should refer to the Declaration of Conformity (DoC) for information* pertaining to the  
CE marking. Refer to the Declaration of Conformity (DoC) for this product for any additional regulatory compliance  
information. To obtain the DoC for this product, visit ni.com/hardref.nsf, search by model number or product line,  
and click the appropriate link in the Certification column.  
*
The CE marking Declaration of Conformity contains important supplementary information and instructions for the user or  
installer.  
 
About This Manual  
Conventions ...................................................................................................................vii  
Chapter 1  
Software Development ..................................................................................................1-5  
LabVIEW FPGA Module................................................................................1-5  
Cables and Optional Equipment ....................................................................................1-7  
Chapter 2  
Types of Signal Sources ................................................................................................2-7  
Floating Signal Sources...................................................................................2-7  
Ground-Referenced Signal Sources ................................................................2-7  
Input Modes ...................................................................................................................2-7  
Differential Connection Considerations (DIFF Input Mode)..........................2-9  
Differential Connections for Ground-Referenced Signal Sources....2-9  
Differential Connections for Nonreferenced  
or Floating Signal Sources .............................................................2-10  
© National Instruments Corporation  
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Contents  
Connecting Digital I/O Signals ..................................................................................... 2-16  
RTSI Trigger Bus .......................................................................................................... 2-19  
Switch Settings.............................................................................................................. 2-21  
Chapter 3  
Loading Calibration Constants...................................................................................... 3-1  
Internal Calibration........................................................................................................ 3-1  
External Calibration....................................................................................................... 3-2  
Appendix A  
Specifications  
Appendix B  
Connecting I/O Signals  
Appendix C  
Appendix D  
Technical Support and Professional Services  
Glossary  
NI 7831R User Manual  
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About This Manual  
This manual describes the electrical and mechanical aspects of the  
National Instruments 7831R device and contains information concerning  
its operation and programming.  
The NI 7831R device is a Reconfigurable I/O (RIO) device. The NI 7831R  
has eight independent, 16-bit analog input (AI) channels, eight  
independent, 16-bit analog output (AO) channels, and 96 digital I/O (DIO)  
lines.  
Conventions  
The following conventions appear in this manual:  
<>  
Angle brackets that contain numbers separated by an ellipsis represent a  
range of values associated with a bit or signal name—for example,  
DIO<3..0>.  
»
The » symbol leads you through nested menu items and dialog box options  
to a final action. The sequence File»Page Setup»Options directs you to  
pull down the File menu, select the Page Setup item, and select Options  
from the last dialog box.  
This icon denotes a note, which alerts you to important information.  
This icon denotes a caution, which advises you of precautions to take to  
avoid injury, data loss, or a system crash. When this symbol is marked on  
the device, refer to the Safety Information section of Chapter 1,  
Introduction, for precautions to take.  
bold  
Bold text denotes items that you must select or click in the software, such  
as menu items and dialog box options. Bold text also denotes parameter  
names and hardware labels.  
italic  
Italic text denotes variables, emphasis, a cross reference, or an introduction  
to a key concept. This font also denotes text that is a placeholder for a word  
or value that you must supply.  
monospace  
Text in this font denotes text or characters that you should enter from the  
keyboard, sections of code, programming examples, and syntax examples.  
This font is also used for the proper names of disk drives, paths, directories,  
© National Instruments Corporation  
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About This Manual  
programs, subprograms, subroutines, device names, functions, operations,  
variables, filenames, and extensions.  
Reconfigurable I/O Documentation  
The NI 7831R User Manual is one piece of the documentation set for your  
RIO system and application. Depending on the hardware and software you  
use for your application, you could have any of several types of  
documentation. The documentation includes the following documents:  
Getting Started with the NI 7831R—This document lists what you  
need to get started, describes how to unpack and install the hardware  
and software, and contains information about connecting I/O signals to  
the NI 7831R.  
LabVIEW FPGA Module Release Notes—This document contains  
information about installing and getting started with the  
LabVIEW FPGA Module. Select Start»Program Files»National  
Instruments»<LabVIEW>»Module Documents»LabVIEW  
FPGA»Release Notes to view this document.  
LabVIEW FPGA Module User Manual—This manual describes how  
to use the LabVIEW FPGA Module to create virtual instruments (VIs)  
that run on the NI 7831R. Select Start»Program Files»National  
Instruments»<LabVIEW>»Module Documents»FPGA User  
Interface to view this document.  
FPGA Interface User Guide—This manual describes how to control  
and communicate with FPGA VIs running on R Series devices. Select  
Start»Program Files»National Instruments»<LabVIEW>»  
Module Documents»LabVIEW FPGA»LabVIEW FPGA Module  
User Manual to view this document.  
LabVIEW Help—This help file contains information about using the  
LabVIEW FPGA Module, LabVIEW, and the LabVIEW Real-Time  
Module with the NI 7831R. Select Help»VI, Function, & How-To  
Help in LabVIEW to view the LabVIEW Help.  
LabVIEW Real-Time Module User Manual—This manual contains  
information about how to build deterministic applications using the  
LabVIEW Real-Time Module.  
NI 7831R User Manual  
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About This Manual  
Related Documentation  
The following documents contain information you might find helpful:  
NI Developer Zone tutorial, Field Wiring and Noise Considerations  
for Analog Signals, at ni.com/zone  
PICMG CompactPCI 2.0 R3.0  
PXI Hardware Specification Revision 2.1  
PXI Software Specification Revision 2.1  
© National Instruments Corporation  
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1
Introduction  
This chapter describes the NI 7831R, describes the concept of the  
Reconfigurable I/O device, describes the optional software and equipment,  
and contains information about the NI 7831R.  
About the NI 7831R  
The NI 7831R is an R Series device with 96 digital I/O (DIO) lines, eight  
independent, 16-bit analog output (AO) channels, and eight independent,  
16-bit analog input (AI) channels.  
A user-reconfigurable FPGA (Field-Programmable Gate Array) controls  
the digital and analog I/O lines on the NI 7831R. The FPGA on the R Series  
device allows you to define the functionality and timing of the device. You  
can change the functionality of the FPGA on the R Series device in  
LabVIEW using the LabVIEW FPGA Module to create and download a  
custom virtual instrument (VI) to the FPGA. Using the FPGA Module, you  
can graphically design the timing and functionality of the R Series device.  
If you only have LabVIEW but not the FPGA Module, you cannot create  
new FPGA VIs, but you can create VIs that run on Windows or an RT target  
to control existing FPGA VIs.  
Some applications require tasks such as real-time, floating-point  
processing or datalogging while performing I/O and logic on the R Series  
device. You can use the LabVIEW Real-Time Module to perform these  
additional applications while communicating with and controlling the  
R Series device.  
The R Series device contains flash memory to store VIs for automatic  
loading of the FPGA when the system is powered on.  
The NI 7831R device uses the Real-Time System Integration (RTSI) bus to  
easily synchronize several measurement functions to a common trigger or  
timing event. The PXI chassis can accommodate multiple devices. The  
NI PCI-7831R accesses the RTSI bus through a RTSI cable connected  
© National Instruments Corporation  
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Chapter 1  
Introduction  
between devices. The NI PXI-7831R accesses the RTSI bus through the  
PXI trigger lines implemented on the PXI backplane.  
Refer to Appendix A, Specifications, for detailed NI 7831R specifications.  
Using PXI with CompactPCI  
Using PXI-compatible products with standard CompactPCI products is an  
important feature provided by PXI Hardware Specification Revision 2.1  
and PXI Software Specification Revision 2.1. If you use a PXI-compatible  
plug-in card in a standard CompactPCI chassis, you cannot use  
PXI-specific functions, but you still can use the basic plug-in card  
functions. For example, the RTSI bus on the R Series device is available in  
a PXI chassis but not in a CompactPCI chassis.  
The CompactPCI specification permits vendors to develop sub-buses that  
coexist with the basic PCI interface on the CompactPCI bus. Compatible  
operation is not guaranteed between CompactPCI devices with different  
sub-buses nor between CompactPCI devices with sub-buses and PXI.  
The standard implementation for CompactPCI does not include these  
sub-buses. The R Series device works in any standard CompactPCI chassis  
adhering to the PICMG CompactPCI 2.0 R3.0 core specification.  
PXI-specific features are implemented on the J2 connector of the  
CompactPCI bus. Table 1-1 lists the J2 pins used by the NI 7831R. The  
NI 7831R is compatible with any CompactPCI chassis with a sub-bus that  
does not drive these lines. Even if the sub-bus is capable of driving these  
lines, the R Series device is still compatible as long as those pins on the  
sub-bus are disabled by default and are never enabled.  
Caution Damage can result if the J2 lines are driven by the sub-bus.  
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Table 1-1. Pins Used by the NI PXI-7831R  
NI PXI-7831R Signal  
PXI Pin Name  
PXI J2 Pin Number  
PXI Trigger<0..7>  
PXI Trigger<0..7>  
A16, A17, A18, B15, B18, C18,  
E16, E18  
PXI Clock 10 MHz  
PXI Star Trigger  
LBLSTAR<0..12>  
PXI Clock 10 MHz  
PXI Star Trigger  
LBL<0..12>  
E17  
D17  
A1, A19, C1, C19, C20, D1, D2,  
D15, D19, E1, E2, E19, E20  
LBR<0..12>  
LBR<0..12>  
A2, A3, A20, A21, B2, B20, C3,  
C21, D3, D21, E3, E15, E21  
Overview of Reconfigurable I/O  
This section explains reconfigurable I/O and describes how to use the  
FPGA Module to build high-level functions in hardware.  
Refer to Chapter 2, Hardware Overview of the NI 7831R, for descriptions  
of the I/O resources on the NI 7831R.  
Reconfigurable I/O Concept  
The NI 7831R is based on a reconfigurable FPGA core surrounded by fixed  
I/O resources for analog and digital input and output. You can configure  
the behavior of the reconfigurable core to match the requirements of the  
measurement and control system. You can implement this user-defined  
behavior as an FPGA VI to create an application-specific I/O device.  
Flexible Functionality  
Flexible functionality allows the NI 7831R to match individual application  
requirements and to mimic the functionality of fixed I/O devices. For  
example, you can configure a R Series device in one application for three  
32-bit quadrature encoders and then reconfigure the R Series device in  
another application for eight 16-bit event counters.  
You also can use the R Series device in timing and triggering applications  
with the LabVIEW Real-Time Module, such as control and  
hardware-in-the-loop (HIL) simulations. For example, you can configure  
the R Series device for a single-timed loop in one application and then  
reconfigure the device in another application for four independent timed  
loops with separate I/O resources.  
© National Instruments Corporation  
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Introduction  
User-Defined I/O Resources  
You can create your own custom measurements using the fixed I/O  
resources. For example, one application might require an event counter that  
increments when a rising edge appears on any of three digital input lines.  
Another application might require a digital line to be asserted after an  
analog input exceeds a programmable threshold.  
Device-Embedded Logic and Processing  
You can implement LabVIEW logic and processing in the FPGA of the  
R Series device. Typical logic functions include Boolean operations,  
comparisons, and basic mathematical operations. You can implement  
multiple functions efficiently in the same design, operating sequentially or  
in parallel. You can implement more complex algorithms such as control  
loops. You are limited only by the size of the FPGA.  
Reconfigurable I/O Architecture  
Figure 1-1 shows an FPGA connected to fixed I/O resources and a bus  
interface. The fixed I/O resources include A/D converters (ADCs), D/A  
converters (DACs), and digital I/O lines.  
Fixed I/O Resource  
Fixed I/O Resource  
FPGA  
Fixed I/O Resource  
Fixed I/O Resource  
Bus Interface  
Figure 1-1. High-Level FPGA Functional Overview  
Software accesses the R Series device through the bus interface, and the  
FPGA connects the bus interface and the fixed I/O to make possible timing,  
triggering, processing, and custom I/O functions using the LabVIEW  
FPGA Module.  
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The FPGA logic provides timing, triggering, processing, and custom I/O  
measurements. Each fixed I/O resource used by the application uses a small  
portion of the FPGA logic that controls the fixed I/O resource. The bus  
interface also uses a small portion of the FPGA logic to provide software  
access to the device.  
The remaining FPGA logic is available for higher level functions such as  
timing, triggering, and counting. The functions use varied amounts of logic.  
You can place useful applications in the FPGA. How much FPGA space  
your application requires depends on your need for I/O recovery, I/O, and  
logic algorithms.  
The FPGA does not retain the VI when it is powered off, so you must reload  
the VI each time you power on. You can load the VI from onboard flash  
memory or from software over the bus interface. One advantage to using  
flash memory is that the VI can start executing almost immediately after  
power up, instead of waiting for the computer to completely boot and load  
the FPGA. Refer to the LabVIEW FPGA Module User Manual for more  
information about how to store your VI in flash memory.  
Reconfigurable I/O Applications  
You can use the LabVIEW FPGA Module to create or acquire new VIs for  
your application. The FPGA Module allows you to define custom  
functionality for the R Series device using a subset of LabVIEW  
functionality. Refer to the FPGA Module examples located in the  
<LabVIEW>\examples\FPGAdirectory for examples of FPGA VIs.  
Software Development  
You can use LabVIEW with the LabVIEW FPGA Module to program the  
NI 7831R. To develop real-time applications that control the NI 7831R,  
you can use LabVIEW with the LabVIEW Real-Time Module.  
LabVIEW FPGA Module  
The FPGA Module enables you to use LabVIEW to create VIs that run on  
the FPGA of the R Series device. Use the FPGA Module VIs and functions  
to control the I/O, timing, and logic of the R Series device and to generate  
interrupts for synchronization. Refer to the LabVIEW FPGA Interface User  
Guide, available by selecting Start»Program Files»National  
Instruments»<LabVIEW>»Module Documents»FPGA Interface User  
Guide, for information about the FPGA Interface functions.  
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You can use Interactive Front Panel Communication to communicate  
directly with the VI running on the FPGA. You can use Programmatic  
FPGA Interface Communication to programmatically control and  
communicate with FPGA VIs from host VIs.  
Use the FPGA Interface functions when you target LabVIEW for Windows  
or an RT target to create host VIs that wait for interrupts and control the  
FPGA by reading and writing the FPGA VI running on the R Series device.  
Note If you use the R Series device without the FPGA Module, you can use the Download  
VI or Attributes to Flash Memory utility available by selecting Start»Program Files»  
National Instruments»NI-RIO to download precomplied FPGA VIs to the flash memory  
of the R Series device. This utility is installed by the NI-RIO CD. You also can use the  
utility to configure the analog input mode, to synchronize the clock R Series device to the  
PXI clock (for NI PXI-7831R only), and to configure when the VI loads from flash  
memory.  
LabVIEW Real-Time Module  
The LabVIEW Real-Time Module extends the LabVIEW development  
environment to deliver deterministic, real-time performance.  
You can write host VIs that run in Windows or on RT targets to  
communicate with FPGA VIs that run on the NI 7831R. You can develop  
Real-Time VIs with LabVIEW and the LabVIEW Real-Time Module, and  
then download the VIs to run on a hardware target with a real-time  
operating system. The LabVIEW Real-Time Module allows you to use the  
NI 7831R in RT Series PXI systems being controlled in real time by a VI.  
The NI 7831R plug-in device is designed as a single-point AI, AO, and DIO  
complement to the LabVIEW Real-Time Module. Refer to the LabVIEW  
Real-Time Module User Manual and the LabVIEW Help, available by  
selecting Help»VI, Function, & How-To Help, for more information  
about the LabVIEW Real-Time Module.  
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Introduction  
Cables and Optional Equipment  
National Instruments offers a variety of products you can use with R Series  
devices, including cables, connector blocks, and other accessories, as  
shown in Table 1-2.  
Table 1-2. Cables and Accessories  
NI 7831R  
Cable  
Cable Description  
Connector  
Accessories  
SH68-C68-S  
Shielded 68-pin VHDCI  
male connector to female  
0.050 series D-type  
MIO or DIO Connects to the following  
standard 68-pin screw  
terminal blocks:  
connector. The cable is  
constructed with 34 twisted  
wire pairs and an overall  
shield.  
• SCB-68  
• CB-68LP  
• CB-68LPR  
• TBX-68  
SMC68-68-RMIO  
Shielded 68-pin VHDCI  
male connector to female  
0.050 series D-type  
MIO only  
Connects to the following  
standard 68-pin screw  
terminal blocks:  
connector. The cable is  
constructed with individually  
shielded twisted-pairs for the  
analog input channels plus an  
additional shield around all  
the analog signals. This cable  
provides superior noise  
immunity on the MIO  
connector.  
• SCB-68  
• CB-68LP  
• CB-68LPR  
• TBX-68  
© National Instruments Corporation  
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Introduction  
Table 1-2. Cables and Accessories (Continued)  
NI 7831R  
Cable  
NSC68-262650  
Cable Description  
Connector  
Accessories  
Non-shielded cable connects MIO only  
from 68-pin VHDCI male  
connector to two 26-pin  
26-pin headers can connect  
to the following 5B  
backplanes for analog signal  
conditioning:  
female headers plus one  
50-pin female header. The  
pinout of these headers  
• 5B08 (8-channel)  
• 5B01 (16-channel)  
allows for direct connection  
to 5B backplanes for analog  
signal conditioning and SSR  
backplanes for digital signal  
conditioning.  
50-pin header can connect to  
the following SSR  
backplanes for digital signal  
conditioning:  
• 8-channel backplane  
• 16-channel backplane  
• 32-channel backplane  
NSC68-5050  
Non-shielded cable connects DIO only  
from 68-pin VHDCI male  
connector to two 50-pin  
female headers. The pinout  
of these headers allows for  
direct connection to SSR  
backplanes for digital signal  
conditioning.  
50-pin headers can connect  
to the following SSR  
backplanes for digital signal  
• 8-channel backplane  
• 16-channel backplane  
• 32-channel backplane  
Refer to Appendix B, Connecting I/O Signals, for more information about  
using these cables and accessories to connect I/O signals to the NI 7831R.  
Refer to ni.com/catalogfor the most current cabling options.  
Custom Cabling  
NI offers a variety of cables for connecting signals to the NI 7831R. If you  
need to develop a custom cable, a nonterminated shielded cable is available  
from NI. The SHC68-NT-S connects to the NI 7831R VHDCI connectors  
on one end of the cable. The other end of the cable is not terminated. This  
cable ships with a wire list identifying the wires that correspond to each  
NI 7831R pin. Using this cable, you can quickly connect the NI 7831R  
signals that you need to the connector of your choice. Refer to Appendix B,  
Connecting I/O Signals, for the NI 7831R connector pinouts.  
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Chapter 1  
Introduction  
Safety Information  
The following section contains important safety information that you must  
follow when installing and using the NI 7831R.  
Do not operate the NI 7831R in a manner not specified in this document.  
Misuse of the NI 7831R can result in a hazard. You can compromise the  
safety protection built into the NI 7831R if the NI 7831R is damaged in any  
way. If the NI 7831R is damaged, return it to NI for repair.  
Do not substitute parts or modify the NI 7831R except as described in this  
document. Use the NI 7831R only with the chassis, modules, accessories,  
and cables specified in the installation instructions. You must have all  
covers and filler panels installed during operation of the NI 7831R.  
Do not operate the NI 7831R in an explosive atmosphere or where there  
might be flammable gases or fumes. If you must operate the NI 7831R in  
such an environment, it must be in a suitably rated enclosure.  
If you need to clean the NI 7831R, use a soft, nonmetallic brush. Make sure  
that the NI 7831R is completely dry and free from contaminants before  
returning it to service.  
Operate the NI 7831R only at or below Pollution Degree 2. Pollution is  
foreign matter in a solid, liquid, or gaseous state that can reduce dielectric  
strength or surface resistivity. The following is a description of pollution  
degrees:  
Pollution Degree 1—No pollution or only dry, nonconductive  
pollution occurs. The pollution has no influence.  
Pollution Degree 2—Only nonconductive pollution occurs in most  
cases. Occasionally, however, a temporary conductivity caused by  
condensation can be expected.  
Pollution Degree 3—Conductive pollution occurs, or dry,  
nonconductive pollution occurs that becomes conductive due to  
condensation.  
You must insulate signal connections for the maximum voltage for which  
the NI 7831R is rated. Do not exceed the maximum ratings for the  
NI 7831R. Do not install wiring while the NI 7831R is live with electrical  
signals. Do not remove or add connector blocks when power is connected  
to the system. Remove power from signal lines before connecting them to  
or disconnecting them from the NI 7831R.  
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Introduction  
Operate the NI 7831R at or below the installation category1 listed in the  
section Maximum working voltage, in Appendix A, Specifications.  
Measurement circuits are subjected to working voltages2 and transient  
stresses (overvoltage) from the circuit to which they are connected during  
measurement or test. Installation categories establish standard impulse  
withstand voltage levels that commonly occur in electrical distribution  
systems. The following list describes installation categories:  
Installation Category I—Measurements performed on circuits not  
directly connected to the electrical distribution system referred to as  
MAINS3 voltage. This category is for measurements of voltages from  
specially protected secondary circuits. Such voltage measurements  
include signal levels, special equipment, limited-energy parts of  
equipment, circuits powered by regulated low-voltage sources, and  
electronics.  
Installation Category II—Measurements performed on circuits  
directly connected to the electrical distribution system. This category  
refers to local-level electrical distribution, such as that provided by a  
standard wall outlet (for example, 115 V for U.S. or 230 V for Europe).  
Examples of Installation Category II are measurements performed on  
household appliances, portable tools, and similar products.  
Installation Category III—Measurements performed in the building  
installation at the distribution level. This category refers to  
measurements on hard-wired equipment such as equipment in fixed  
installations, distribution boards, and circuit breakers. Other examples  
are wiring, including cables, bus-bars, junction boxes, switches,  
socket-outlets in the fixed installation, and stationary motors with  
permanent connections to fixed installations.  
Installation Category IV—Measurements performed at the primary  
electrical supply installation (<1,000 V). Examples include electricity  
meters and measurements on primary overcurrent protection devices  
and on ripple control units.  
1
Installation categories, also referred to as measurement categories, are defined in electrical safety standard IEC 61010-1.  
2
3
Working voltage is the highest rms value of an AC or DC voltage that can occur across any particular insulation.  
MAINS is defined as a hazardous live electrical supply system that powers equipment. Suitably rated measuring circuits can  
be connected to the MAINS for measuring purposes.  
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2
Hardware Overview  
of the NI 7831R  
This chapter presents an overview of the hardware functions and  
I/O connectors on the NI 7831R.  
Figure 2-1 shows a block diagram for the NI 7831R. Figure 2-2 shows the  
parts locator diagram for the NI PXI-7831R. Figure 2-3 shows the parts  
locator diagram for the NI PCI-7831R.  
Calibration  
DACs  
Configuration  
Control  
Flash  
Memory  
Input Mux  
AI+  
AI–  
+
16-Bit  
ADC  
Instrumentation  
Amplifier  
x8 Channels  
Input Mode Mux  
AISENSE  
AIGND  
User-  
Voltage  
Temperature  
Sensor  
Control  
Reference  
Bus  
Interface  
Configurable  
FPGA on RIO  
Devices  
Data/Address/  
Control  
Calibration  
Mux  
Address/Data  
2
Calibration  
DACs  
16-Bit  
DAC  
x8 Channels  
Digital I/O (16)  
Digital I/O (40)  
PXI Local Bus (NI PXI-7831R only)  
RTSI Bus  
Digital I/O (40)  
Figure 2-1. NI 7831R Block Diagram  
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SW1  
Figure 2-2. Parts Locator Diagram for the NI PXI-7831R  
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SW1  
Figure 2-3. Parts Locator Diagram for the NI PCI-7831R  
Analog Input  
The NI 7831R has eight independent, 16-bit AI channels that you  
can sample simultaneously or at different rates. The input mode is  
software-configurable, and the input range is fixed at 10 V. The  
converters return data in two’s complement format. Table 2-1 shows the  
ideal output code returned for a given AI voltage.  
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Hardware Overview of the NI 7831R  
Table 2-1. Ideal Output Code and AI Voltage Mapping  
Output Code (Hex)  
(Two’s Complement)  
Input Description  
AI Voltage  
9.999695  
Full-scale range –1 LSB  
Full-scale range –2 LSB  
Midscale  
7FFF  
7FFE  
0000  
8001  
8000  
9.999390  
0.000000  
Negative full-scale range +1 LSB  
Negative full-scale range  
Any input voltage  
–9.999695  
–10.000000  
Output Code  
---------------------------------  
× 10.0 V  
32,768  
Input Modes  
The NI 7831R input mode is software configurable. The input channels  
support three input modes—differential (DIFF), referenced single-ended  
(RSE), and nonreferenced single-ended (NRSE). The selected input mode  
applies to all the input channels. Table 2-2 describes the three input modes.  
Table 2-2. Available Input Modes for the NI 7831R  
Input Mode  
Description  
DIFF  
When the NI 7831R is configured in DIFF input mode, each channel uses two  
AI lines. The positive input pin connects to the positive terminal of the onboard  
instrumentation amplifier. The negative input pin connects to the negative input  
of the instrumentation amplifier.  
RSE  
When the NI 7831R is configured in RSE input mode, each channel uses only its  
positive AI pin. This pin connects to the positive terminal of the onboard  
instrumentation amplifier. The negative input of the instrumentation amplifier  
connects internally to the AI ground (AIGND).  
NRSE  
When the NI 7831R is configured in NRSE input mode, each channel uses only  
its positive AI pin. This pin connects to the positive terminal of the onboard  
instrumentation amplifier. The negative input of the instrumentation amplifier on  
each AI channel connects internally to the AISENSE input pin.  
The NI 7831R AI range is fixed at 10 V.  
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Connecting Analog Input Signals  
The AI signals for the NI 7831R are AI<0..7>+, AI<0..7>–, AIGND, and  
AISENSE. The AI<0..7>+ and AI<0..7>– signals are connected to the  
eight AI channels of the NI 7831R. For all input modes, the AI<0..7>+  
signals are connected to the positive input of the instrumentation amplifier  
on each channel. The signal connected to the negative input of the  
instrumentation amplifier depends on how you configure the input mode of  
the device.  
In differential input mode, signals connected to AI<0..7>– are routed to the  
negative input of the instrumentation amplifier for each channel. In RSE  
input mode, the negative input of the instrumentation amplifier for each  
channel is internally connected to AIGND. In NRSE input mode, the  
AISENSE signal is connected internally to the negative input of the  
instrumentation amplifier for each channel. In DIFF and RSE input modes,  
AISENSE is not used.  
Caution Exceeding the differential and common-mode input ranges distorts the input  
signals. Exceeding the maximum input voltage rating can damage the NI 7831R and the  
computer. NI is not liable for any damage resulting from such signal connections. The  
maximum input voltage ratings are listed in Table B-2, NI 7831R I/O Signal Summary.  
AIGND is a common AI signal that is routed directly to the ground tie point  
on the NI 7831R. You can use this signal for a general analog ground tie  
point to the NI 7831R if necessary.  
Connection of AI signals to the NI 7831R depends on the input mode of the  
AI channels you are using and the type of input signal source. With  
different input modes, you can use the instrumentation amplifier in  
different ways. Figure 2-4 shows a diagram of the NI 7831R  
instrumentation amplifier.  
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Hardware Overview of the NI 7831R  
Vin+  
+
Instrumentation  
Amplifier  
+
Measured  
Voltage  
Vm  
Vin–  
Vm = [Vin+ – Vin–]  
Figure 2-4. NI 7831R Instrumentation Amplifier  
The instrumentation amplifier applies common-mode voltage rejection  
and presents high input impedance to the AI signals connected to the  
NI 7831R. Input multiplexers on the device route signals to the positive and  
negative inputs of the instrumentation amplifier. The instrumentation  
amplifier converts two input signals to a signal that is the difference  
between the two input signals. The amplifier output voltage is referenced to  
it performs A/D conversions.  
You must reference all signals to ground either at the source device or at the  
NI 7831R. If you have a floating source, reference the signal to ground by  
using RSE input mode or the DIFF input mode with bias resistors. Refer to  
the Differential Connections for Nonreferenced or Floating Signal Sources  
section of this chapter for more information about these input modes. If you  
have a grounded source, do not reference the signal to AIGND. You can  
avoid this reference by using DIFF or NRSE input modes.  
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Types of Signal Sources  
When configuring the input channels and making signal connections,  
you must first determine whether the signal sources are floating or ground  
referenced. The following sections describe these two signal types.  
Floating Signal Sources  
A floating signal source is not connected to the building ground system but  
instead has an isolated ground-reference point. Some examples of floating  
signal sources are outputs of transformers, thermocouples, battery-powered  
devices, optical isolator outputs, and isolation amplifiers. An instrument or  
device that has an isolated output is a floating signal source. You must  
connect the ground reference of a floating signal to the NI 7831R AIGND  
through a bias resistor to establish a local or onboard reference for the  
signal. Otherwise, the measured input signal varies as the source floats out  
of the common-mode input range.  
Ground-Referenced Signal Sources  
A ground-referenced signal source is connected to the building system  
ground, so it is already connected to a common ground point with respect  
to the NI 7831R, assuming that the computer is plugged into the same  
power system. Instruments or devices with nonisolated outputs that plug  
into the building power system are ground referenced signal sources.  
The difference in ground potential between two instruments connected to  
the same building power system is typically between 1 and 100 mV. This  
difference can be much higher if power distribution circuits are improperly  
connected. If a grounded signal source is improperly measured, this  
difference might appear as a measurement error. The connection  
instructions for grounded signal sources are designed to eliminate this  
ground potential difference from the measured signal.  
Input Modes  
The following sections discuss single-ended and differential measurements  
and considerations for measuring both floating and ground-referenced  
signal sources.  
Figure 2-5 summarizes the recommended input mode for both types of  
signal sources.  
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Hardware Overview of the NI 7831R  
Signal Source Type  
Floating Signal Source  
Grounded Signal Source  
(Not Connected to Building Ground)  
Examples  
Examples  
• Ungrounded Thermocouples  
• Signal Conditioning with  
Isolated Outputs  
• Plug-in Instruments with  
Nonisolated Outputs  
Input  
• Battery Devices  
AI<i>(+)  
AI<i>(+)  
+
+
+
+
V1  
V1  
AI<i>(–)  
AI<i>(–)  
Differential  
(DIFF)  
AIGND<i>  
AIGND<i>  
See text for information on bias resistors.  
NOT RECOMMENDED  
AI<i>  
AI  
+
+
+
+
V1  
V1  
AIGND<i>  
Single-Ended —  
Ground  
+
V
g
Referenced  
(RSE)  
AIGND  
Ground-loop losses, Vg, are added to  
measured signal.  
AI<i>  
AI<i>  
+
+
+
+
V1  
V1  
AISENSE  
AISENSE  
Single-Ended —  
Nonreferenced  
(NRSE)  
AIGND<i>  
AIGND<i>  
See text for information on bias resistors.  
Figure 2-5. Summary of Analog Input Connections  
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Differential Connection Considerations (DIFF Input Mode)  
In DIFF input mode, the NI 7831R measures the difference between the  
positive and negative inputs. DIFF input mode is ideal for measuring  
ground-referenced signals from other devices. When using DIFF input  
mode, the input signal connects to the positive input of the instrumentation  
amplifier and its reference signal, or return, connects to the negative input  
of the instrumentation amplifier.  
Use differential input connections for any channel that meets any of the  
following conditions:  
The input signal is low-level (less than 1 V).  
The leads connecting the signal to the NI 7831R are greater than  
3 m (10 ft).  
The input signal requires a separate ground-reference point or return  
signal.  
The signal leads travel through noisy environments.  
Differential signal connections reduce noise pickup and increase  
common-mode noise rejection. Differential signal connections also allow  
input signals to float within the common-mode limits of the  
instrumentation amplifier.  
Differential Connections for Ground-Referenced  
Signal Sources  
Figure 2-6 shows how to connect a ground-referenced signal source to a  
channel on the NI 7831R configured in DIFF input mode.  
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Hardware Overview of the NI 7831R  
AI+  
+
Ground-  
Referenced  
Signal  
+
AI–  
Instrumentation  
Amplifier  
Vs  
+
Source  
Measured  
Voltage  
Vm  
Common-  
Mode  
Noise and  
Ground  
+
Vcm  
x8 Channels  
AISENSE  
AIGND  
Potential  
I/O Connector  
DIFF Input Mode Selected  
Figure 2-6. Differential Input Connections for Ground-Referenced Signals  
With this connection type, the instrumentation amplifier rejects both the  
common-mode noise in the signal and the ground potential difference  
between the signal source and the NI 7831R ground, shown as Vcm  
in Figure 2-6. In addition, the instrumentation amplifier can reject  
common-mode noise pickup in the leads connecting the signal sources to  
the device. The instrumentation amplifier can reject common-mode signals  
when V+in and V–in (input signals) are both within their specified input  
ranges. Refer to Appendix A, Specifications, for more information about  
input ranges.  
Differential Connections for Nonreferenced or  
Floating Signal Sources  
Figure 2-7 shows how to connect a floating signal source to a channel on  
the NI 7831R configured in DIFF input mode.  
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AI+  
AI–  
+
Bias  
Resistors  
(see text)  
+
Floating  
Signal  
Source  
Instrumentation  
Amplifier  
Vs  
+
Measured  
Voltage  
Vm  
Bias  
Current  
Return  
Paths  
x8 Channels  
AISENSE  
AIGND  
I/O Connector  
DIFF Input Mode Selected  
Figure 2-7. Differential Input Connections for Nonreferenced Signals  
Figure 2-7 shows two bias resistors connected in parallel with the signal  
leads of a floating signal source. If you do not use the resistors and the  
source is truly floating, the source might not remain within the  
common-mode signal range of the instrumentation amplifier, causing  
erroneous readings. You must reference the source to AIGND by  
connecting the positive side of the signal to the positive input of the  
instrumentation amplifier and connecting the negative side of the signal to  
AIGND and to the negative input of the instrumentation amplifier without  
resistors. This connection works well for DC-coupled sources with low  
source impedance, less than 100 .  
For larger source impedances, this connection leaves the differential signal  
path significantly out of balance. Noise that couples electrostatically onto  
the positive line does not couple onto the negative line because it is  
connected to ground. Hence, this noise appears as a differential-mode  
signal instead of a common-mode signal, and the instrumentation amplifier  
does not reject it. In this case, instead of directly connecting the negative  
line to AIGND, connect it to AIGND through a resistor that is about 100  
times the equivalent source impedance. The resistor puts the signal path  
nearly in balance. About the same amount of noise couples onto both  
connections, which yields better rejection of electrostatically coupled  
noise. Also, this input mode does not load down the source, other than the  
very high-input impedance of the instrumentation amplifier.  
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Hardware Overview of the NI 7831R  
You can fully balance the signal path by connecting another resistor of the  
same value between the positive input and AIGND, as shown in Figure 2-7.  
This fully balanced input mode offers slightly better noise rejection but has  
the disadvantage of loading down the source with the series combination  
(sum) of the two resistors. If, for example, the source impedance is 2 kΩ  
and each of the two resistors is 100 k, the resistors load down the source  
with 200 kand produce a –1% gain error.  
Both inputs of the instrumentation amplifier require a DC path to ground  
for the instrumentation amplifier to work. If the source is AC coupled  
(capacitively coupled), the instrumentation amplifier needs a resistor  
between the positive input and AIGND. If the source has low-impedance,  
choose a resistor that is large enough not to significantly load the source but  
small enough not to produce significant input offset voltage as a result of  
input bias current, typically 100 kto 1 M. In this case, connect the  
negative input directly to AIGND. If the source has high output impedance,  
balance the signal path as previously described using the same value  
resistor on both the positive and negative inputs. Loading down the source  
causes some gain error.  
Single-Ended Connection Considerations  
When the NI 7831R AI signal is referenced to a ground that can be shared  
with other input signals, it forms a single-ended connection. The input  
signal connects to the positive input of the instrumentation amplifier and  
the ground connects to the negative input of the instrumentation amplifier.  
You can use single-ended input connections for any input signal that meets  
the following conditions:  
The input signal is high-level (>1 V).  
The leads connecting the signal to the NI 7831R are less than  
3 m (10 ft).  
The input signal can share a common reference point with other  
signals.  
Use DIFF input connections for greater signal integrity for any input signal  
that does not meet the preceding conditions.  
You can configure in software the NI 7831R channels for RSE or NRSE  
input modes. Use the RSE input mode for floating signal sources. In this  
case, the NI 7831R provides the reference ground point for the external  
signal. Use the NRSE input mode for ground-referenced signal sources. In  
this case, the external signal supplies its own reference ground point and the  
NI 7831R should not supply one.  
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In single-ended input modes, electrostatic and magnetic noise couples into  
the signal connections more than in differential input modes. The coupling  
is the result of differences in the signal path. Magnetic coupling  
is proportional to the area between the two signal conductors. Electrical  
coupling is a function of how much the electric field differs between the  
two conductors.  
Single-Ended Connections for Floating Signal  
Sources (RSE Input Mode)  
Figure 2-8 shows how to connect a floating signal source to a channel on  
the NI 7831R configured for RSE input mode.  
AI+  
AI–  
+
Instrumentation  
Amplifier  
+
Measured  
Voltage  
Vm  
+
Floating  
Signal  
Source  
Vs  
x8 Channels  
AISENSE  
AIGND  
I/O Connector  
RSE Input Mode Selected  
Figure 2-8. Single-Ended Input Connections for Nonreferenced or Floating Signals  
Single-Ended Connections for Grounded Signal  
Sources (NRSE Input Mode)  
To measure a grounded signal source with a single-ended input mode, you  
must configure the NI 7831R in the NRSE input mode. Then connect the  
signal to the positive input of the NI 7831R instrumentation amplifier and  
connect the signal local ground reference to the negative input of the  
instrumentation amplifier. The ground point of the signal should be  
connected to AISENSE. Any potential difference between the NI 7831R  
ground and the signal ground appears as a common-mode signal at both the  
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Chapter 2  
Hardware Overview of the NI 7831R  
positive and negative inputs of the instrumentation amplifier. The  
instrumentation amplifier rejects this difference. If the input circuitry of a  
NI 7831R is referenced to ground in RSE input mode, this difference in  
ground potentials appears as an error in the measured voltage.  
Figure 2-9 shows how to connect a grounded signal source to a channel on  
the NI 7831R configured for NRSE input mode.  
AI+  
AI–  
+
Ground-  
Referenced  
Signal  
+
Instrumentation  
Amplifier  
Vs  
+
Source  
Measured  
Voltage  
Vm  
Common-  
Mode  
Noise and  
Ground  
+
x8 Channels  
Vcm  
AISENSE  
AIGND  
Potential  
I/O Connector  
Figure 2-9. Single-Ended Input Connections for Ground-Referenced Signals  
Common-Mode Signal Rejection Considerations  
Figures 2-6 and 2-9 show connections for signal sources that are already  
referenced to some ground point with respect to the NI 7831R. In these  
cases, the instrumentation amplifier can reject any voltage caused by  
ground potential differences between the signal source and the device.  
With differential input connections, the instrumentation amplifier can  
reject common-mode noise pickup in the leads connecting the signal  
sources to the device. The instrumentation amplifier can reject  
common-mode signals when V+in and V–in (input signals) are both within  
their specified input ranges. Refer to Appendix A, Specifications, for more  
information about input ranges.  
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Analog Output  
The NI 7831R has eight 16-bit AO channels. The bipolar output range is  
fixed at 10 V. Some applications require that the AO channels power on  
to known voltage levels. To set the power-on levels, you can configure the  
NI 7831R to load and run your VI when the system powers on. This VI can  
set the AO channels to the desired voltage levels. The VI interprets data  
written to the DAC in two’s complement format. Table 2-3 shows the ideal  
AO voltage generated for a given input code.  
Table 2-3. Ideal Output Voltage and Input Code Mapping  
Input Code (Hex)  
Output Description  
Full-scale range –1 LSB  
Full-scale range –2 LSB  
Midscale  
AO Voltage  
9.999695  
9.999390  
0.000000  
–9.999695  
(Two’s Complement)  
7FFF  
7FFE  
0000  
8001  
Negative full-scale range,  
+1 LSB  
Negative full-scale range  
Any output voltage  
–10.000000  
8000  
AO Voltage  
------------------------------  
× 32,768  
10.0 V  
Note If your VI does not set the output value for an AO channel, then the AO channel  
voltage output will be undefined.  
Connecting Analog Output Signals  
The AO signals are AO <0..7> and AOGND.  
AO <0..7> are the eight available AO channels. AOGND is the ground  
reference signal for the AO channels.  
Figure 2-10 shows how to make AO connections to the NI 7831R.  
© National Instruments Corporation  
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Chapter 2  
Hardware Overview of the NI 7831R  
AO0  
Channel 0  
+
Load  
VOUT 0  
AOGND0  
x8 Channels  
NI 7831R  
Figure 2-10. Analog Output Connections  
Digital I/O  
The NI 7831R has 96 bidirectional DIO lines that you can individually  
configure for either input or output. When the system powers on, the DIO  
lines are high-impedance. To set another power-on state, you can configure  
the NI 7831R to load a VI when the system powers on. This VI can then set  
the DIO lines to any power-on state.  
Connecting Digital I/O Signals  
The DIO signals on the NI 7831R MIO connector are DGND and  
and DIO<0..39>. The DIO<0..n> signals make up the DIO port and DGND  
is the ground reference signal for the DIO port. The NI 7831R has one MIO  
and two DIO connectors for a total of 96 DIO lines.  
Refer to Figure B-1, NI 7831R Connector Locations, and Figure B-2,  
NI 7831R I/O Connector Pin Assignments, for the connector locations and  
the I/O connector pin assignments on the NI 7831R.  
The DIO lines on the NI 7831R are TTL-compatible. When configured as  
inputs, they can receive signals from 5 V TTL, 3.3 V LVTTL, 5 V CMOS,  
and 3.3 V LVCMOS devices. When configured as outputs, they can send  
signals to 5 V TTL, 3.3 V LVTTL, and 3.3 V LVCMOS devices. Because  
the digital outputs provide a nominal output swing of 0 to 3.3 V  
(3.3 V TTL), the DIO lines cannot drive 5 V CMOS logic levels.  
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Chapter 2  
Hardware Overview of the NI 7831R  
To interface to 5 V CMOS devices, you must provide an external pull-up  
resistor to 5 V. This resistor pulls up the 3.3 V digital output from the  
NI 7831R to 5 V CMOS logic levels. Refer to Appendix A, Specifications,  
for detailed DIO specifications.  
Caution Exceeding the maximum input voltage ratings, listed in Table B-2, NI 7831R I/O  
Signal Summary, can damage the NI 7831R and the computer. NI is not liable for any  
damage resulting from such signal connections.  
Caution Do not short the DIO lines of the NI 7831R directly to power or to ground. Doing  
so can damage the NI 7831R by causing excessive current to flow through the DIO lines.  
You can connect multiple NI 7831R digital output lines in parallel to  
provide higher current sourcing or sinking capability. If you connect  
multiple digital output lines in parallel, your application must drive all of  
these lines simultaneously to the same value. If you connect digital lines  
together and drive them to different values, excessive current can flow  
through the DIO lines and damage the NI 7831R. Refer to Appendix A,  
Specifications, for more information about DIO specifications.  
© National Instruments Corporation  
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NI 7831R User Manual  
 
Chapter 2  
Hardware Overview of the NI 7831R  
Figure 2-11 shows signal connections for three typical DIO applications.  
LED  
TTL or  
LVCMOS  
Compatible